Custom Manufacturing
Custom BJJ Rash Guards
Full sublimation team rash guards — sponsor logos, sleeve length options, IBJJF-legal compression fit, low 25-unit MOQ.
$16–$28per unit, MOQ 25 — get an exact quote below
- 200–260 GSM polyester-spandex compression fabric
- Full sublimation printing, unlimited colors, no per-color cost
- Short or long sleeve, competition or training fit
- 2-week standard production
IBJJF-compliant specs available · Free design mockups · Worldwide shipping
Why Teams Order Custom Rash Guards
A rash guard is worn under a gi, or on its own for no-gi training. That makes it one of the most visible pieces of gear a team owns. A matching design gives a squad a recognizable look in class and at competitions, and it's an easy spot for a sponsor logo.
Fabric Weight
Rash guard fabric is usually a polyester-spandex blend, and its weight (GSM) is the main thing that determines feel and durability.
- 200 GSM — the lightest option. Good for competition and hot climates, but wears out faster under daily use.
- 230 GSM — the standard choice for most academies. Balanced weight and comfortable compression for regular training.
- 260 GSM — heavier and more durable. Suited to intensive training camps or rougher, high-volume use.
Sublimation vs. Screen Printing
Sublimation printing infuses dye directly into the fabric fibers. The design becomes part of the material, so it doesn't crack or peel over time and supports full-color, detailed designs. Screen printing is cheaper, but the print fades faster with repeated washing and only works well for simple logos with a few colors.
Sizing and Fit
Standard sizing covers kids sizes (roughly ages 6–14) and adult sizes from XS through 4XL, with a dedicated women's cut. Fit comes in three levels: a tight compression fit for competition, a slightly looser athletic fit that's still competition-legal, and a relaxed fit for training only.
IBJJF Fit Requirements
Rash guards worn under a gi for competition don't face strict color rules, but IBJJF does require a compression fit that doesn't give an opponent extra material to grab. See the IBJJF rulebook for current specifics on no-gi divisions.
Ordering Process
- Initial contact — share your team name, rough quantity, and any logo files or design ideas.
- Design mockup — a visual mockup within a couple of days, with revisions included.
- Quote and deposit — an itemized quote and a partial deposit, commonly 50%.
- Production — typically around two weeks, with progress updates.
- Pre-shipment approval — photos of finished pieces before they ship.
- Delivery and inspection — check unit count, sizing, and print quality on arrival.
Care Instructions
- Wash in cold water only — hot water damages the spandex.
- Turn it inside out before washing to protect the print.
- Skip the dryer. Air-drying avoids the heat that breaks down spandex fibers.
- Wash separately from a gi to avoid pilling.
- Washing promptly after every session also helps with general hygiene.
Frequently Asked Questions
Should I choose sublimation or screen printing for a custom rash guard?
Sublimation is the better choice for almost any team order, since the dye becomes part of the fabric and won't crack, peel, or fade with regular washing. Screen printing is cheaper but fades faster.
What's the minimum order for a custom rash guard design?
Our minimum is 25 units for a fully custom design. Per-unit price drops as the order size grows, with the best price-to-flexibility balance in the 50–150 unit range.
What fabric weight is best for a BJJ rash guard?
230 GSM is the standard choice for most academies, balancing comfort and durability. Lighter 200 GSM fabric suits competition and hot climates; heavier 260 GSM suits intensive training camps.